PACKING
AND
Technology/Process Description:
Manufacturing Process:
·
Initially the requirement of the machine is fully analyzed
·
As per the requirement, each and every component of the machine is
designed
·
The
drawings are prepared as per the design
·
The
drawings are given to production department, where the purchase begins.
·
The
standard components as per the design are indigenously purchased or imported.
·
The
non-standard components are manufactured by purchasing the raw materials .The
raw materials is also indigenously purchased or imported.
·
The
raw material is given for machining & processing along with the drawing.
·
Quality
control department checks the finished product.
·
Assembling
·
The
assembled components are tested, and running of the machine takes place
·
Finally,
the machine is packed and dispatched.
Technology/Product Specifications:
PRODUCT
1: HOSE WRAPPING MACHINE
Wrapping
Machine
·
Penguin
Wrap Master 1000C wraps and unwraps mandrel at speeds upto 1000 rpm. Hose is
manufactured on flexible mandrels and cables that are flexible and can be
wrapped using suitable supports.
• The machine occupies minimum floor
space with steel fabricated body.
The rotating head is maintenance free. Production speeds upto 60m/min ensure
high productivity with better utilization of the machine. Reliable and
efficient positive non-slip conveyor drives are used.
• Ergonomic machine design with PLC
controls provides ease of operation. Motor drive along with electronic servo
motor synchronization makes it a state-of-the-art machine. The pitch rate, tension
level and speed datas can be set by PLC.
• The state-of-the-art Penguin Hose
Wrapping and Unwrapping System wraps the product spirally with tapes.
• Automatic Brand Tape placement and
removal is possible with separate Servo motors.
Features
·
High
speed wrapping/unwrapping upto 60 meters/min
·
Controlled
high tension wrapping upto 15 kg tension
·
Variable
tape width and overlap percentage
·
Delicate
handling of hoses
·
User
-friendly HMI with 10" touch screen
·
Ergonomic
machine design
·
High
speed wrapping head
·
Traverse
arrangement for brand tape removal
·
Maintenance
free head system
·
Efficient
brand tape system for perfect laying
·
Release
solution collecting system
·
Electrical
and pneumatic brakes for rapid stop
·
Pneumatic
door operating system
·
Hose
guide tubes for wrapping different size of hoses
Specifications
|
Head Drive
|
15kW |
|
Spool
Drive |
11kW |
|
Caterpillar
Drive |
3.3kW |
|
Brand Tape
Drive |
1.5Kw |
|
Drives |
Servo
Drives |
|
HMI |
10” Colour
Touch Screen |
|
Operation |
Fully Automatic
with PLC control |
|
Hose
Feeding |
Take-off
caterpillar |
|
Frame |
Heavy duty
Structural Steel frame |
|
Caterpillar |
Positive
drive belt with pressure distributing rollers |
|
Compressed
Air |
7 Kg/Sqcm;
30 liters/hour |
PRODUCT 2:
Wire Braider
Horizontal
Wire Braider Vertical
· Penguin Braidmaster is engineered for
precision braiding of high performance hoses. Penguin braiding machines are
built with design and material perfected over years of experience in building a
range of braiding machines. The modular design makes it possible to tailor the
machine to suit the requirement of the customer. Machines are available as
vertical/ horizontal configuration, suitable for wire/ yarn braiding, single or
multiple deck with options of capstan/ caterpillar take-off.
Penguin Wire Braiding Machines are
indigenously designed and Penguin are the only indigenous manufacturers of
these heavy duty machines in India and one among the very few manufacturers in
the world.
· These Braiding machines are
characterized by high productivity, simplicity and excellence in performance.
The hoses manufactured by these machines are far superior to conventional hoses
in strength, appearance and durability.
· Braidmaster is a high performance
precision braider. This wire braider is engineered to give sustained performance
over long periods.
· The machine is built with a steel framed
structure. The drives and take-off are located at the top of the machine. The
vertical configuration occupies a floor area of 1.7x1.6m. The spindles can be
accessed from either side through conveniently placed safety interlock doors.
The deck assembly is engineered to ensure smooth sliding and exchange of shoes.
Exceptional smooth running, minimum vibration and very low noise level are
salient features of the machine.
· The wire carriers are of proven
design. They are engineered to perfection for trouble free performance. The
wire carriers have bobbin capacity of 820cc. Molded integral plastic carriers
with shoes are also available for yarn braiding applications on this machine.
· The performance of the machine is
continuously monitored by a PLC. This provides continuous monitoring of pitch
and production data. Essential production data can be stored and retrieved
conveniently by this arrangement. Optic sensors are used to sense the presence
of wire in the bobbin. Electronic circuit senses breakage of wire strands. All
faults are monitored through the PLC. This machine incorporates all features
required by the hose industry for producing wire braided high-pressure hoses.
· The machine can operate speeds up to
175 horn gear rpm. The deck speed can be varied through change gears. For
haul-off of large diameter hoses without slippage, a 250mm wide, 750mm diameter
capstan is provided. The initial take off tension is provided by dead weight
arrangements.
· The braiding machine is designed
based on research and development experience for over a decade in the field of
hose braiding machines. Penguin also manufactures cure tape wrapping and
unwrapping machine, wire winding machine, spares and accessories for the hose
industry.
Features
· Vertical / Horizontal machine with
single/ double deck construction
· Designed for vibration free operation
with wire carriers
· Suitable for braiding with wire
tension upto 8 Kgs
· 750mm x 250mm wide capstan take-off
for vertical braider
· Caterpillar with additional pull-up
rollers for slip-free operation at high tensions for Horizontal braider
· Recirculating forced lubricating
system to ensure long life of deck assembly
· Ergonomically designed doors and access
openings so that bobbins can be replaced from either side of the machine
· Optical empty bobbin sensor for
reliable reduction and control
· Choice of variable deck speeds upto
175 rpm
· Change gear for six take off speeds
(additional change gears can be provided)
Technical Specifications
|
Number of Carriers |
24 |
16 |
|
Configuration |
Vertical |
Horizontal |
|
Horn Gear |
||
|
Diameter |
192 mm |
|
|
Speed |
175 rpm |
|
|
Carrier |
Wire carrier with
detachable shoes |
|
|
|
Yarn carrier with integrated
shoes |
|
|
Bobbin |
||
|
Diameter |
80 mm |
|
|
Traverse |
200 mm |
|
|
Volume
|
820 cc |
|
|
Pitch |
Variation by change
gears |
|
|
Take-off |
Capstan |
Caterpillar |
|
Diameter |
750 mm |
Chain drive type 525mm
- pulling length |
|
Width |
250 mm |
|
|
Noise Level |
< 75dB |
|
|
Main Motor |
||
|
Speed |
1440 rpm |
|
|
HP
/ kW |
12.0 HP / 9kW |
7.5 HP / 5.5 kW |
|
Lubrication |
Force feed automatic
re-circulating type |
|
|
Lubrication Motor |
0.25 HP |
|
PRODUCT 3: STRETCH WRAPPING MACHINE
Stretch Wrapping Machine
· The Penguin Stretch Wrapping Machine
is a fully automatic machine for wrapping pallets using stretch cling film.
· This machine is used in many
countries for wrapping pallets with pre-stretched cling film. It ensures stable
and moisture-proof wrapping of pallets at minimum cost. Optimum wrapping of
pallets using wide range of film material is made possible by the
state-of-the-art "Powered Pre-Stretch Unit " which can stretch the
film up to 300% (One meter long becomes 4 meters long). Powered Pre-Stretch
unit has a seperate motor to stretch the film.
· This simple and sturdy machine can
operate continuously under severe industrial environment. The machine can be
easily operated by unskilled workers in the packing line as the cycle of
operation is completely automated.
Features
· Fully Automatic Machine.
· Heavy duty turn table for all
industrial applications.
· Sturdy mast and machined guide ways
for guiding the stretch unit.
· Compact stretch unit with change
gears to vary stretch percentage.
· Suitable for a wide range of stretch
film material.
· Modular in construction
Specifications
|
Capacity |
|
|
|
Pallets/Hour
(nos) |
15-25
pallets/hour |
|
|
Pallet
Size (mm) |
1200 L x
1200 W |
|
|
Pallet
Height |
2600
mm H |
|
|
Weight
/ Pallet |
2000
Kg |
|
|
Turn
Table |
|
|
|
|
Diameter |
1500 mm |
|
|
Height
(above GL) |
80 mm |
|
|
Speed |
1-10 rpm |
|
Maximum
Stretch |
300% |
|
|
Installed
Power |
1.5 kw |
|
|
Power
Supply |
220V,
Single Phase, 50Hz |
|
|
Shipping
Details |
1250
kg/4.0m3 |
|
|
Film
Details |
|
|
|
Material |
LLDPE -
Stretch Film |
|
|
Film Width
|
250 to 500
mm |
|
|
Film
Thickness |
12-35 µ (23µ
recommended) |
|
|
Core
Diameter |
76 mm |
|
|
Maximum
Film. Diameter |
250 mm |
|
Company Profile
|
Company Name |
Penguin Engineers |
|
Address |
“The Rookery”, 46-B,KRK Road, Krishnasamy
Nagar 2 Layout, Ramanathapuram,Coimbatore-641045,India |
|
Contact person |
Mr. R. Kalaymani |
|
Phone |
+91-422-2315640/41 |
|
Fax |
+91-422-2315644 |
|
E-mail |
|
|
Web Site |
|
|
Year of Establishment |
1991 |
|
Product(s) Manufactured |
Stretch Wrapping Machine, Braiding
Machine, Hose-Knitting Machine, Hose Wrapping Machine |
|
Production (FY-05) (Products contributing
most to the sales) |
Stretch Wrapping Machine |
|
Sales Turnover |
FY 05: USD 0.64 Mn FY 04: USD 0.24 Mn FY 03: USD 0.2 Mn |
|
Conformity to Standards |
Indian Standards |
|
Compliance to ISO |
In Process |
|
Foreign Collaboration |
Nil |
|
Manpower Total (Nos.) |
36 |
|
Raw Materials / Equipment used |
Steel Castings, Aluminum, Milling
Machine, Lathe Machine, Grinding Machine, CNC Machine, |
|
Effluent Generated |
Non Polluting |
Broad Profile of Project Offer
|
Project |
To Manufacture Textile Packing and Braiding Machines |
|
Capacity per Annum |
100 |
|
Land Requirements/ Building Requirements |
1800 Sq. M |
|
Plant & Machinery and Test
Equipment |
Lahe Machine, Milling
Machine, Grinding Machine, CNC Machine, Hardness Tester, Material Compression
Testing Equipment |
|
Electrical Installation |
40 |
|
Implementation Period |
1 Year |
|
Manpower Required |
36 |
|
Raw Materials / Equipment Required |
Steel Castings,
Aluminum, Milling Machine, Lathe Machine, Grinding Machine, CNC Machine, |
|
Total Project Cost |
USD 0.2 Mn |
|
Expected Annual Sales |
USD1 Mn |
|
Profitability |
10 % |
|
Form of Offer |
Turnkey Project |